Root Side Fit ANSI B92.1-1970, R1993 30-Deg Pressure Angle The fit shown is used in restricted areas (as with tubular parts with wall thickness too small to permit use of fillet roots, and to allow hobbing closer to shoulders, etc.) and for economy (when hobbing, shaping, etc., and using shorter broaches for the internal member). ͼÖбíʾֻÊÊÓÃÏÞ¶¨µÄΧ£¨±ÈÈç²»ÔÊÐíÔ²½ÇµÄ¹Ü×´±Úºñ£¬»òÕß¹öϳ½Ó½ü»ùÌåµÈ£©£¬Ò²¸ü¾¼Ã¡£ Press fits are not tabulated because their design depends on the degree of tightness desired and must allow for such factors as the shape of the blank, wall thickness, material, hardness, thermal expansion, etc. Close tolerances or selective size grouping may be required to limit fit variations. ¹ýÓ¯ÅäºÏδÁгö£¬ÒòΪÉè¼ÆÒª¸ù¾Ý½ôÅäµÄ½Ç¶È¡¢Ã«Å÷ÐÎ×´¡¢±Úºñ¡¢²ÄÁÏÓ²¶È¡¢ÈÈÅòÕ͵ȸöÒòËØ¡£Ó¦²ÅÓÃ×î½Ó½ü»òÕß±ê×¼»¯µÄ³ß´çÓÃÓÚÏÞÖÆÅäºÏÆ«²î¡£ Drawing Data ͼֽ²ÎÊý Internal Involute Spline Data Flat Root Side Fit Number of Teeth xx Pitch xx/xx Pressure Angle 30¡ã Base Diameter x.xxxxxx Ref Pitch Diameter x.xxxxxx Ref Major Diameter x.xxx max Form Diameter x.xxx Minor Diameter x.xxx/x.xxx Circular Space Width Max Actual x.xxxx Min Effective x.xxxx The following information may be added as required: Max Measurement Between Pins x.xxx Ref Pin Diameter x.xxxx The following information may be added as required: Min Measurement Over Pins x.xxxx Ref Pin Diameter x.xxxx Circular Tooth Thickness Max Effective x.xxxx Min Actual x.xxxx External Involute Spline Data Flat Root Side Fit Number of Teeth xx Pitch xx/xx Pressure Angle 30¡ã Base Diameter x.xxxxxx Ref Pitch Diameter x.xxxxxx Ref Major Diameter x.xxx/x.xxx Form Diameter x.xxx Minor Diameter x.xxx min The above drawing data are required for the spline specifications. The standard system is shown; for alternate systems, see Table 5. Number of x's indicates number of decimal places normally used. ÉϱíµÄ²ÎÊýÊÇ»¨¼ü±ØÐëÖ¸¶¨µÄ¡£²»Í¬£¨Ê¹Óã©Çé¿ö¼û±í5¡£±íÖÐx.x±íʾСÊýλÊý¡£
Exceptions:
a) The external major diameter, unless chamfered or reduced, may interfere with the internal form diameter on flat root side fit splines. Internal splines made to the 1957 and 1960 standards had the same dimensions as shown for the major diameter fit splines in this standard.
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b) For 15 teeth or less, the minor diameter of the internal spline, unless chamfered, will interfere with the form diameter of the external spline.
СÓÚ»òµÈÓÚ15³ÝµÄ»¨¼üС¾¶£¬³ý·Çµ¹½Ç£¬·ñÔò¿ÉÄܺÍÍ⻨¼üµÄ½¥¿ªÏß¹¹³ÉÔ²²úÉú¸ÉÉæ¡£ c) For 9 teeth or less, the minor diameter of the internal spline, unless chamfered, will interfere with form diameter of the external spline.
СÓÚ»òµÈÓÚ9³ÝµÄ»¨¼üС¾¶£¬³ý·Çµ¹½Ç£¬·ñÔò¿ÉÄܺÍÍ⻨¼üµÄ½¥¿ªÏß¹¹³ÉÔ²²úÉú¸ÉÉæ¡£ d) The internal minor diameter, unless chamfered, will interfere with the external form diameter.
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e) The internal minor diameter, unless chamfered, will interfere with the external form diameter.
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f) For 10 teeth or less, the minimum chamfer on the major diameter of the external spline may not clear the internal form diameter.
СÓÚ»òµÈÓÚ10³ÝµÄÍ⻨¼ü´ó¾¶µÄ×îСµ¹½Ç³ß´çÓ¦±£Ö¤²»¿ÉÒÔ³¬¹ý»¨¼ü½¥¿ªÏß¹¹³ÉÔ²¡£ g) Depending upon the pitch of the spline, the minimum chamfer on the major diameter may not clear the internal form diameter.
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Drawing Data.¡ª It is important that uniform specifications be used to show complete information on detail drawings of splines. Much misunderstanding will be avoided by following the suggested arrangement of dimensions and data as given in Table 6. The number of x's indicates the number of decimal places normally used. With this tabulated type of spline specifications, it is usually not necessary to show a graphic illustration of the spline teeth. ͼֽ²ÎÊý£Í³Ò»¹æ»¨¼üÍ¼ÃæÉϵÄÍêÕûÐÅÏ¢ÊǺÜÖØÒªµÄ¡£°´±í6Öиø³öµÄÍÆ¼öµÄ²ÎÊý£¨ÔÚͼֽÉÏÁÐ±í£©¿ÉÒÔ±ÜÃâºÜ¶àÎó½â¡£XµÄÊýÁ¿±íʾСÊý³£ÓõÄλÊý¡£ÀûÓñíÖл¨¼ü¹æ£¬Ò»°ã²»ÔÙÐèÒªÔÙʾÀýÒ»¸ö»¨¼ü³ÝµÄͼÐΡ£
Spline Data and Reference Dimensions.¡ª Spline data are used for engineering and manufacturing purposes. Pitch and pressure angle are not subject to individual inspection. As used in this standard, reference is an added notation or modifier to a dimension, specification, or note when that dimension, specification, or note is:
»¨¼ü²ÎÊýºÍ²Î¿¼³ß´ç¡££»¨¼ü²ÎÊýÓÃÓÚ¹¤³ÌºÍÖÆÔì¡£¾¶½ÚºÍѹÁ¦½Ç²»¿ÉÒÔµ¥¶À¼ì²â¡£±¾±ê×¼ÖУ¬²Î¿¼³ß´çÊÇÒ»¸öÔö¼ÓµÄ·ûºÅ»òÐ޸ĵijߴ硢¹æ»ò×¢½â£¬ÈçÏ£º 1) Repeated for drawing clarification. ʹͼֽ¸üÇåÎúÃ÷È·µØ±íʾ¡£
2) Needed to define a nonfeature datum or basis from which a form or feature is generated. ÐèҪΪÐÎ×´»òÌØÕ÷µÄÉú³É¶ø¶¨ÒåÒ»¸ö·ÇÌØÕ÷»ù×¼Ãæ»ò»ù×¼£¨Ïµ£©¡£
3) Needed to define a nonfeature dimension from which other specifications or dimensions are developed.
ÐèҪΪÆäËü¹æ»ò³ß´çµÄÑÜÉú¶ø¶¨ÒåÒ»¸ö·ÇÌØÕ÷³ß´ç
4) Needed to define a nonfeature dimension at which toleranced sizes of a feature are specified.
ÐèҪΪָ¶¨ÌØÕ÷µÄ¹«²î¶ø¶¨ÒåÒ»¸ö·ÇÌØÕ÷³ß´ç
5) Needed to define a nonfeature dimension from which control tolerances or sizes are
Òë×¢F1£ºÒ»°ãÔÚͼֽÖл¹Ó¦±êÃ÷¹«²î¡£
developed or added as useful information.
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Any dimension, specification, or note that is noted ¡°REF¡± should not be used as a criterion for part acceptance or rejection.
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Estimating Key and Spline Sizes and Lengths.¡ª Fig. 3 may be used to estimate the size of American Standard involute splines required to transmit a given torque. It also may be used to find the outside diameter of shafts used with single keys. After the size of the shaft is found, the proportions of the key can be determined from Table 1 on page 2385. ¹À¼Æ³Ý¡¢»¨¼ü´óСºÍ³¤¶È£Í¼3¿ÉÒÔ¹À¼ÆÔÚÒ»¸ö¸ø¶¨´«µÝŤ¾ØµÄÌõ¼þÏ£¬ÃÀ¹ú±ê×¼½¥¿ªÏß»¨¼üµÄ³ß´ç¡£ËüÒ²¿ÉÒÔÓÃÓÚ¹À¼Æ´øµ¥¼üµÄÖáµÄÍâ¾¶¡£ÔÚÈ·¶¨ÖáµÄ³ß´çºó£¬¼ü²ÛµÄ±ÈÀý¿ÉÒÔÔÚ2385Ò³£¨Ô¼þ£©Öеıí1È·¶¨¡£
Curve A is for flexible splines with teeth hardened to Rockwell C 55¨C65. For these splines, lengths are generally made equal to or somewhat greater than the pitch diameter for diameters below 11?4 inches; on larger diameters, the length is generally one-third to two-thirds the pitch diameter. Curve A also applies for a single key used as a fixed coupling, the length of the key being one to one and one-quarter times the shaft diameter. The stress in the shaft, neglecting stress concentration at the keyway, is about 7500 pounds per square inch. See also Effect of Keyways on Shaft Strength starting on page 302.
ÇúÏßAÊÇÓÃÓÚ»¨¼ü³ÝÓ²¶ÈΪHRC55~65 ÈáÐÔ»¨¼ü¡£¶ÔÓÚÖ±¾¶µÍÓÚ1.25Ó¢´çµÄ»¨¼ü£¬ÕâЩ »¨¼üµÄ¼üµÄ³¤¶ÈÒ»°ãÖÆ³ÉµÈÓÚ»òÂÔ´óÓÚ½ÚÔ²Ö±¾¶£»¶ÔÓÚ´óÖ±¾¶µÄ»¨¼ü£¬»¨¼ü³¤¶ÈÒ»°ãΪ½ÚÔ²Ö±¾¶µÄ 1/3 µ½2/3¡£ÇúÏß A Ò²¿ÉÒÔÓÃÓÚÒ»¸ö¹Ì¶¨ÁªÖáÆ÷µÄµ¥¼ü¡£¼üµÄ³¤¶ÈÊÇÖá¾¶µÄ1µ½1 1/4±¶¡£ÖáÉϵÄѹÁ¦£¬²»¿¼ÂǼü²Û´¦µÄÓ¦Á¦¼¯ÖУ¬´óԼΪ7500°õÿƽ·½Ó¢´ç¡£¿É¼û´Ó302Ò³£¨Ô¼þ£©¿ªÊ¼¡°¼ü²Û¶ÔÖáÇ¿¶ÈµÄÓ°Ï족¡£
Curve B represents high-capacity single keys used as fixed couplings for stresses of 9500 pounds per square inch, neglecting stress concentration. Key-length is one to one and one- quarter times shaft diameter and both shaft and key are of moderately hard heat-treated steel. This type of connection is commonly used to key commercial flexible couplings to motor or generator shafts.
ÇúÏß B ´ú±íʹÓÃÓڹ̶¨ÁªÖáÆ÷£¬Ó¦Á¦Îª 9500 °õÿƽ·½Ó¢´çµÄ¸ßÇ¿¶Èµ¥¼ü£¬²»¿¼ÂÇÓ¦Á¦¼¯ÖС£¼üµÄ³¤¶ÈÊÇÖá¾¶µÄ1µ½1 1/4±¶¡£ÖáºÍ¼ü¶¼ÊÇÖеÈÓ²¶ÈÈÈ´¦Àí¸Ö¡£ÕâÖÖÁ¬½ÓÐÎʽһ°ãÓÃÓÚÉÌÓÃÈáÐÔÁªÖáÆ÷Óëµç»ú»òÓë·¢µç»úµÄÖáÁ¬½Ó¡£
Curve C is for multiple-key fixed splines with lengths of three-quarters to one and one- quarter times pitch diameter and shaft hardness of 200¨C300 BHN.
ÇúÏß C ÓÃÓÚ³¤¶ÈΪ½ÚÔ²Ö±¾¶Îª 3/4 µ½ 1 1/4£¬ÖáÓ²¶ÈΪ200£300HBµÄ¶à¼ü¹Ì¶¨»¨¼ü¡£
Curve D is for high-capacity splines with lengths one-half to one times the pitch diameter. Hardnesses up to Rockwell C 58 are common and in aircraft applications the shaft is generally hollow to reduce weight.
ÇúÏß D ÓÃÓÚ³¤¶ÈΪ1/2 µ½1±¶½ÚÔ²Ö±¾¶µÄ¸ßÇ¿¶È»¨¼ü¡£Ó²¶ÈÒ»°ãΪHRC58£¬ÔÚº½¿ÕÓ¦ÓÃÖУ¬ÖáÒ»°ãΪÖпÕÒÔ¼õÉÙÖØÁ¿¡£
Curve E represents a solid shaft with 65,000 pounds per square inch shear stress. For hollow shafts with inside diameter equal to three-quarters of the outside diameter the shear stress would be 95,000 pounds per square inch.
ÇúÏßE´ú±í¼ôÇÐÓ¦Á¦Îª65000 °õÿƽ·½Ó¢´çµÄʵÐÄÖá¡£¶ÔÓÚ¾¶ÎªÍâ¾¶3/4µÄ¿ÕÐÄÖᣬ¼ôÇÐ
Ó¦Á¦Îª95000°õÿƽ·½Ó¢´ç¡£
Torque, lb-inches
Fig. 3. Chart for Estimating Involute Spline Size Based on Diameter-Torque Relationships
Pitch Diameter inches
Maximum Effective Length Le, inches
Fig. 4. Maximum Effective Length for Fixed and Flexible Spline
s
Length of Splines: Fixed splines with lengths of one-third the pitch diameter will have the
same shear strength as the shaft, assuming uniform loading of the teeth; however, errors in spacing of teeth result in only half the teeth being fully loaded. Therefore, for balanced strength of teeth and shaft the length should be two-thirds the pitch diameter. If weight is not important, however, this may be increased to equal the pitch diameter. In the case of flexible splines, long lengths do not contribute to load carrying capacity when there is misalignment to be accommodated. Maximum effective length for flexible splines may be approximated from Fig. 4. »¨¼ü³¤¶È£º¼Ù¶¨»¨¼ü³Ý¾ùÔÈÊÜÔØ£¬³¤¶ÈΪ½ÚÔ²Ö±¾¶1/3µÄ¹Ì¶¨Ê½»¨¼ü½«¾ßÓÐÓëÖáµÈͬµÄ¼ôÇÐÓ¦Á¦£»µ«»¨¼ü³Ý³Ý²ÛµÄÎó²î»áµ¼ÖÂÖ»ÓÐÒ»°ëµÄ»¨¼ü³ÝÈ«²¿ÊÜÔØ¡£Òò´Ë£¬ÎªÆ½ºâ»¨¼ü³ÝºÍÖáµÄÊÜÁ¦£¬³¤¶ÈÓ¦µ±µÈÓÚ½ÚÔ²Ö±¾¶µÄ2/3¡£Èç¹ûÖØÁ¿²»ÖØÒª£¬¾Í¿ÉÒÔÔö¼ÓÖÁµÈÓÚ½ÚÔ²Ö±¾¶µÄ³¤¶È¡£¶ÔÓÚÈáÐÔ»¨¼ü£¬µ±´æÔÚ²»Í¬ÐĵÄÇé¿öÏ£¬Ôö¼Ó³¤¶È²¢²»ÄÜ´øÀ´¸ü¶à¸ºÔØÄÜÁ¦¡£ÈáÐÔ»¨¼üµÄ×î´ó×÷Óó¤¶È¿ÉÒÔ°´Í¼4Ñ¡Ôñ½üËÆÖµ¡£
Formulas for Torque Capacity of Involute Splines.¡ª The formulas for torque capacity of 30-degree involute splines given in the following paragraphs are derived largely from an article ¡°When Splines Need Stress Control¡± by D. W. Dudley, Product Engineering, Dec.23, 1957.
½¥¿ªÏß»¨¼üŤ¾ØÄÜÁ¦¹«Ê½¡ªÏÂÁжÎÂäÖиø³öµÄ 30 ¶È½¥¿ªÏß»¨¼ü¹«Ê½´ó²¿·ÖÀ´Ô´ÓÚÎÄÕ¡°»¨¼üºÎʱÐèÒªÓ¦Á¦¿ØÖÆ¡±£¨×÷Õß D.W.Dudley£¬ÖÆÔ칤³Ì£¬1957-12-23£©¡£
In the formulas that follow the symbols used are as defined on page 2161 with the following additions: Dh = inside diameter of hollow shaft, inches; Ka = application factor from Table 7; Km = load distribution factor from Table 8; Kf = fatigue life factor from Table 9; Kw= wear life factor from Table 10; Le = maximum effective length from Fig. 4, to be used in stress formulas even though the actual length may be greater; T = transmitted torque, pound-inches. For fixed splines without helix modification, the effective length Le should never exceed 5000 D3.5 ¡Â T. ¹«Ê½ÖеķûºÅÔÚ 2161Ò³É϶¨ÒåµÄ£¬ÏÂÁÐΪÔö¼ÓµÄ²¹×¢£ºDh=¿ÕÐÄÖáµÄ¿×Ö±¾¶£¬Ó¢´ç£»Ka=Ó¦ÓÃϵÊý£¬´Ó±í7ÖÐÑ¡Ôñ£»Km£½¸ººÉ·Ö²¼ÏµÊý£¬´Ó±í8ÖÐÑ¡Ôñ£»Kf£½Æ£ÀÍÊÙÃüϵÊý£¬´Ó±í9ÖÐѡȡ£»Kw£½Ä¥ËðÊÙÃüϵÊý£¬´Ó±í10ÖÐѡȡ£»Le£½Í¼4ÖеÄ×î´ó×÷Óó¤¶È£¬¾¡¹Üʵ¼Ê³¤¶È¿ÉÄܸü³¤Ò»Ð©£¬ÈÔ¿ÉʹÓÃÓ¦Á¦¹«Ê½£»T£½´«µÝŤ¾Ø£¬°õ-Ó¢´ç¡£¶ÔÓÚûÓÐÂÝÐýÏß±äλµÄ¹Ì¶¨Ê½»¨¼ü£¬ÓÐЧ³¤¶ÈLeÓ¦µ±²»³¬¹ý 5000 D3.5¡ÂT¡£
Table 7. Spline Application Factors, Ka Power Source ¶¯Á¦Ô´ Type of LoadÔØºÉÖÖÀà Light Shock Intermittent Shock Uniform (Oscillating (Actuating Pumps, (Generator, Fan) Pumps, etc.) Çá΢etc.) ¼äЪ³å»÷£¨¼ÓËÙÆ½ÎÈ£¨·¢µç»ú·çÉÈ£© ³å»÷£¨Õñ¶¯±ÃµÈ£© ±ÃµÈ£© Application Factor, KaʹÓÃϵÊý 1.0 1.2 2.0 1.2 1.3 2.2 1.5 1.8 2.4 Heavy Shock (Punches, Shears, etc.) ÖØ³å»÷£¨³å´²£¬¼ô×ӵȣ© 1.8 2.1 2.8 Uniform (Turbine, Motor) ͬ²½»ú£¨ÎÐÂÖ»ú£¬µç»ú£© Light Shock (Hydraulic Motor) Çá΢³å»÷£¨ÒºÑ¹Âí´ï£© Medium Shock (Internal Combustion, Engine)Öеȳå»÷£¨È¼»ú£¬ÒýÇæ£© Table 8. Load Distribution Factors, Km, for Misalignment of Flexible Splines Misalignment, inches per inch ÿӢ´ç³¤¶ÈÉϲ»¶ÔÖÐ¶È 0.001 0.002 0.004 0.008 Load Distribution Factor, Kma 1/2-in. Face Width2 1 1 1 1 1/2 1-in. Face Width 1 1 1 1/2 2 2-in. Face Width 1 1 1/2 2 2 1/2 4-in. Face Width 1 1/2 2 2 1/2 3 a For fixed splines,
¶ÔÓڹ̶¨µÄ»¨¼üKm=1.
Table 9. Fatigue-Life Factors, Kf, for Splines