Inspectionandtestplan(详细版)

. A Rev. 版 本 2016.07.18 Amend Date 修 改 日 期 Content 内 容 Project Name: Raillink Project 检验测试计划 Inspection and test plan File No. 文件编号 Rev. 版 本 Date 日 期 Sent to Dept. 发送部门 生产部 技术部 Production Technical Dept. Dept. 1 1 TC-QM- 01 A 2016.07.18 项目部 Project Dept. 1 合 计 Total 3 张家港特锐机械制造有限公司 JIANGSU TEDRAIL INDUSTRIAL CO.LTD Compiling Dept. 编 制 部 门 Approved By 批 准 Checked By 审 核 QC Dept. 质控部 Produced By 制 作 备注:本文件有中英两种文本,如有冲突以中文为准,英文版本则为参考。 This document is made out in both English and Chinese versions. We hereby set Chinese version as standard and English version as a reference shall any conflicts accrued.

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1. 检验流程 Quality Inspection Flow Chart 业务流程 Inspection Flow Chart 技术部门提供相关文件(图部门内部检查项目讨论 客户要求 纸、施工工艺) Internal inspection Customer discussion Relevant document authorized requirements by Technical Dept. (drawings, WPS) 检查计划公布发放 检查计划作成 Inspection Plan Inspection Plan Releasing 部门例会落实或者专题会议 Implementation Meeting 现场各工序检验申请 Apply for QC inspection QC现场检查 QC site inspection 不合格 unqualified QC现场检查结果判定/确认 QC inspection results 顾客NCR 合格 qualified 纠正预防措施(必要时)Corrective 检查结果接受 检查结果文件整理归档 and Prevention action (if necessary) Accept Organize and file the checking report 检查结果确认 工序转序-下道工序Transfer to next process Confirm inspection results 品质数据分析Data analyze 下一定单改进Improvements 完工总结及归档 Project summary and file. plan for next order 始点 Starting Time 开工前完成 Shall be finished before projects start 关联事项 Relevant Procedure 工序检验流程; Each process inspection procedure. 内部业务分担; Internal inspection allocation. 不良事项; Non-conformance items. 顾客NCR; non-conformance record. 不合格品处理程序; Non-conformance treatment procedure. QC一次检查合格率; QC inspection one time passing rate. 数据分析程序 Data analyze

2.1进料检验 Incoming Quality Control .

. Process name 工序名称 材料验收 Material inspection Inspection Item 检验项目 材料证书确认 Mill certification confirm 钢材验收 Raw material inspection Inspection Requirement 检验要求 核对材料证书与相关标准符合性, Whether mill certification are in accordance with relevant standards 按材料标准,检查外观、长度、宽度、厚度、平面度等 Check the appearance, length, width, thickness, flatness according to standards 按焊接材料标准,检查焊材包装,核对批号 Check welding material package, identification mark with relevant standards 按材料标准,检查外观尺寸等 Check the appearance, dimension according to standards Inspection Equipment 检验工具 ______ Inspection Method 检验方法 目视VT Frequency 检验频度 Quality Record 记录文件 记录表单 Record sheet Reference Document 参考文件 材料标准 Material standard Responsible Dept./ Person 负责部门/职务 质控部/进料检验员 QC dept. /Material inspector 到货验收 10% Receiving 10% 材料验收 Material inspection 钢卷尺、游标卡尺 Steel tape, venire caliper 目视、测量 VT, measure 到货验收 10% Receiving 10% 记录表单 Record sheet 材料标准 Material standard 质控部 /进料检验员 QC dept./Material inspector 焊材验收 Welding Material inspection 合格证书 certificate inspection ______ 目视VT 到货验收 10% Receiving 10% 记录表单 Record sheet 材料标准 Material standard 质控部/进料检验员 QC dept./Material inspector 机械零件验收 Mechanical component 合格证书 certificate inspection 钢卷尺、游标卡尺 Steel tape, venire caliper 目视、测量 VT, measure 到货验收 10% Receiving 10% 记录表单 Record sheet 材料标准,图纸 Material standard,drawing 质控部/进料检验员 QC dept./Material inspector 电气零件验收 Electrical component 合格证书 certificate inspection 功能测试 电源 Functional test Power supply 目视VT, 到货验收 10% Receiving 10% 记录表单 Record sheet 材料标准,图纸 Material standard,drawing 质控部/进料检验员/电气工程师 electrical engineer QC dept./Material inspector 涂装材料验收 Painting Material inspection 合格证 certificate inspection 检查油漆桶标识,核对批号检查钢丸是够符合要求 Check paint pot, shot grit identification mark with relevant standards, ______ 目视VT 到货验收 10% Receiving 10% 记录表单 Record sheet 材料标准 Material standard 质控部/进料检验员 QC dept./Material inspector

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