(此文档为word格式,下载后您可任意编辑修改!) 盘磨机传动装置设计 【摘 要】齿轮传动是现代机械中应用最广的一种传动形式。 它的主要优点是: 1、瞬时传动比恒定、工作平稳、传动准确可靠,可传递空间任意两轴之间的运动和动力; 2、适用的功率和速度范围广,传动效率高,工作可靠、使用寿命长; 3、外轮廓尺寸小、结构紧凑。由齿轮、轴、轴承及箱体组成的齿轮减速器,用于原动机和工作机或执行机构之间,起匹配转速和传递转矩的作用,在现代机械中应用极为广泛 国内的减速器多以齿轮传动、蜗杆传动为主,但普遍存在着功率与重量比小,或者传动比大而机械效率过低的问题。另外,材料品质和工艺水平上还有许多弱点,特别是大型的减速器问题更突出,使用寿命不长。国外的减速器,以德国、丹麦和日本处于领先地位,特别在材料和制造工艺方面占据优势,减速器工作可靠性好,使用寿命长。但其传动形式仍以定轴齿轮传动为主,体积和重量问题,也未解决好。 当今的减速器是向着大功率、大传动比、小体积、高机械效率以及使用寿命长的方向发展。减速器与电动机的连体结构,也是大力开拓的形式,并已生产多种结构形式和多种功率型号的产品。近十几年来,由于近代计算机技术与数控技术的发展,使得机械加工精度,加工效率大大提高,从而推动了机械传动产品的多样化,整机配套的模块化,标准化,以及造型设计艺术化,使产品更加精致,美观化。 在21世纪成套机械装备中,齿轮仍然是机械传动的基本部件。CNC机床和工艺技术的发展,推动了机械传动结构的飞速发展。在传动系统设计中的电子控制、液压传动、齿轮、带链的混合传动,将成为变速箱设计中优化传动组合的方向。在传动Pd=5.5kW i=32 i3=3.5 i0=9.14 i1=3.5 i2=2.6 nⅠ=1440 rmin nⅡ=411.4rmin nⅢ=158rmin n主=45rmin PⅠ=5.34kW PⅡ=5.07kW PⅢ=4.82kW PⅣ=4.35 kW TⅠ35.4N·m TⅡ=118N·m TⅢ=291N·m T主==923N·m [σH]1=715 MPa [σH] 2=725 Mpa m=10 δ1=16° δ2=74° d1=100mm d2=350mm d a2=355.4mm d f2=343.25mm 1 设计中的学科交叉,将成为新型传动产品发展的重要趋势。 【关键词】 减速器 轴承 齿轮 机械传动 The Design of The Plate Mill’s Gear Jia Genqin Class of 0601 Machinery Manufacturing R=182mm b=50mm θa1=θa2=3° θf1=θf2=4° δa1=19° Abstract:Wheel gear’s spreading to move is a the most wide δa2=77° kind of the application spreads to move a form in the modern δf1=12°machine.Its main advantage BE: δf2=70° 1、spreads to move to settle, work than in a moment steady, V=0.83ms spread to move accurate credibility, can deliver space m=3 arbitrarily sport and the motive of the of two stalks;Power and d1=75mm speed scope; 2、applies are wide; d2=195mm b2=75mm spreads to move an efficiency of, soon and deliver a b1=80mm function of turning , the application is extremely extensive in a=135mm the modern machine. d a1=81mm Local deceleration machine much with the wheel gear d a2=201mm spread to move, the pole spread to move for lord, but d f1=widespread exist power and weight ratio small, or spread to 67.5mm move ratio big but the machine efficiency lead a low d f2=187.5mm problem.There are also many weaknesses on material quality V=1.61ms and craft level moreover, the especially large deceleration m=2 machine’s problem is more outstanding, the service life isn’t d1=50mm long.The deceleration machine of abroad, with Germany, d2=176mm Denmark and Japan be placed in to lead a position, occupying b2=50mm advantage in the material and the manufacturing craft b1=55mm specially, decelerating the machine work credibility like, service a=113mm life long.But it spreads to move a form to still take settling stalk d a2=180mm wheel gear to spread to move as lord, physical volume and d f1=45mm weight problem, don’t also resolve like 2 d f2=171mm The direction which decelerates a machine to is the facing V=3.768ms big power and spread to move ratio, small physical volume, d=35mm several in the last yearses, control a technical development d1=40mm because of the modern calculator technique and the number, d2=45mm make the machine process accuracy, process an efficiency to d3=55mm raise consumedly, pushed a machine to spread the d4=47mm diversification of movable property article thus, the mold piece d5=40mm of the whole machine kit turns, standardizing, and shape design d6=35mm the art turn, making product more fine, the beauty turns. l1=37.5 mm Become a set a machine material in 21 centuries medium, l2=73mm the wheel gear is still a machine to spread a dynamic basic l3=10mm parts C tool machine and the craft technical development, l4=70mm pushed a machine to spread to move structure to fly to develop l5=70mm soon.Be spreading to move the electronics control, liquid in the l6=80mm system design to press to spread to move, wheel gear, take the Ft2=2985N mixture of chain to spread to move, will become become soon a Fr2=1086N box to design in excellent turn to spread to move a combination Fn2=3177N of direction.The academics that is in spread move the design FHA=1003N crosses, will become new spread a movable property article the FHB=1982N important trend of the development. FVA=-1261N Key words: Reduction gear Bearing gear FVB= 2347N mechanical drive 一、传动装置的总体设计 (一)传动方案分析 1、传动装置的布局要求: d=25mm d1=25mm d2=30mm d3=35mm 在分析盘磨机传动装置方案时,首先应该满足机械设计的d4=30mm 基本要求,此外还要保证工作可靠,传动效率高,结构简单,d5=25mm 工艺性能好等,同时应注意常用机械传动方式的特点及在布局l1=32mm 上的要求: l2=78mm (1)带传动平稳性好,能缓冲吸振,但承载能力小,宜布l3=10mm 3